Taw qhia
Ua qhov kev hloov ntawmphau ntawv solderingnrog ib tug soldering hlau los yog kub cua phom rauautomated SMT sib dhosyog ib kauj ruam tseem ceeb rau kev pib kho vajtse, hluav taws xob R&D labs, thiab cov tuam txhab tsim me me - nplai nrhiav los txhawb kev tsim khoom. Txawm li cas los xij, cov cuab yeej siv cuab yeej cuab tam- feem ntau khiav mus rau ntau pua txhiab-nrog rau qhov chaw yuav tsum tau ua thiab kev ua haujlwm nyuaj thiab cov nqi kho mob cuam tshuam nrog loj -scale industrial SMT cov kab ntau lawm, feem ntau deter startups thiab me me - mus rau - nruab nrab - pawg loj.
Tau ntsib nrog ib qho kev xav tau ntau ntxiv rau PCB prototyping, nquag rov hais dua sai, thiab micro- cov khoom xws li 0402 thiab 0201, phau ntawv tso tsis yog tsuas yog siv tsis tau xwb tab sis kuj muaj kev pheej hmoo siab ntawm kev tso qhov yuam kev thiab cov pob qij txha txias. CovNeoDen YY1tau tsim muaj tseeb los daws qhov teeb meem kev lag luam no-raws li kev cog lus,desktop tsis siv neegxaiv thiab qhov chawtshuab, nws muab cov kev daws teeb meem zoo sib xws rau kev tso chaw rau PCB qauv tsim thiab me me -batch ntau lawm nrog rau qhov tsis txaus nkag.
Cov ntsiab lus mob tiag tiag ntawm me me -Batch PCB los ua ke: Vim li cas thiaj siv Automation?
Rau R&D engineers, manually tso micro- cov khoom siv siv lub sijhawm tseem ceeb uas tuaj yeem siv rau kev sim thiab kev debugging Circuit Court. As PCB layout density increases, the widespread use of 0402 and 0201 packages makes manual placement prone to operator fatigue, leading to component misalignment, reverse placement, or cold solder joints-which significantly increases the cost of troubleshooting during subsequent wire bonding.
Tus nqi tseem ceeb ntawmdesktopSMTtso cov cav tovlus dag nyob rau hauv kev hloov qhov tsis paub tseeb ntawm phau ntawv ua haujlwm nrog siab repeatability thiab positioning raug. RauR&D thiab me -batch scenarios, tus yuam sij rau kev ntsuas cov cuab yeej tsis yog qhov muag tsis pom kev ua kom nrawm nrawm (CPH), tab sis qhov kev tso kawm zoo ib yam, kab - hloov pauv thiab kev ua haujlwm zoo, thiab kev hloov pauv mus rau ntau hom ntim khoom (kab xev / tais / stick / Bulk).
Kev tshuaj xyuas ntawm NeoDen YY1 Core Technical Specifications
NeoDen YY1nta cov qauv tsim qauv (qhov loj me ntawm 643 × 554 × 601 mm) thaum sib koom ua ke cov haujlwm tseem ceeb ntawm nruab nrab -cov khoom siv SMT:
| Technical Specifications | NeoDen YY1 Standard Specifications |
| Placement Head Configuration | Tib Gantry, Dual Lub Taub Hau |
| Theoretical Placement Ceev | 3,000 CPH (nrog rau kev kho qhov muag pom kev) / 4,000 CPH (nrog rau qhov tsis pom kev) |
| Qhov chaw raug thiab rov ua dua | ± 0.02 hli / ± 0.02 hli (X-Y axes) |
| Txhawb Cov Txheej Txheem Pob Loj | 0201 txog 18 × 18 mm (qhov siab tshaj plaws tivthaiv: 12 hli) |
| Positioning thiab Alignment System | Dual Vision Lub Koob Yees Duab (Lub Zeem Muag) + Nqus Tshawb Pom (Nqus Sensor) |
| Nozzle Capacity thiab Changeover Mechanism | Tsis Siv Neeg Nozzle Hloov Qhov System (Txhawb mus txog 4 lub nozzle teeb tsa ib qho haujlwm) |
| Feeder Compatibility | Daim kab xev Reel, Stick, Tais, Bulk, thiab Txiav - mus rau -Length Daim kab xev (Strip) |
| PCB Clamping thiab Positioning Methods | Kev tuav clamping, positioning sawb, thiab clamping pins |
High-Precision Alignment Mechanism: Synergy Ntawm Lub Zeem Muag Pom Kev Pom Zoo thiab Tshawb Pom Lub Nqus
Ua ntej precision Cheebtsam muab tso rau ntawm lub solder paste nto, lawv yuav tsum tau mus tiag tiag - lub sij hawm txoj hauj lwm kho.NeoDen YY1ntiav ob -txoj kev sib tw:
- Optical Camera Alignment:Nruab nrog siab - txhais sab saum toj- saib thiab hauv qab - saib lub koob yees duab kom ntes cov kab ke, IC pins, thiab cov cim ntawm PCB hauv lub sijhawm. Rau PCBs ua los ntawm cov ntaub ntawv tshwj xeeb lossis nrog cov xim sib txawv, lub koob yees duab sib piv tuaj yeem hloov kho hauv software txhawm rau txhim kho tus nqi paub.
- Vacuum Sensing Module:Saib xyuas cov cua siab hauv lub nozzle hauv lub sijhawm. Yog tias ib qho khoom poob, tsis tuaj yeem khaws, lossis raug khaws tawm ntawm - nruab nrab - ua rau muaj huab cua tsis zoo - lub kaw lus cia li ua rau muaj kev ceeb toom thiab ua cov kauj ruam thib ob txhawm rau tiv thaiv cov pob qij txha los yog cov pob qij txha txias.
- Multi-Txoj kev paub daws teeb meem:Muaj ntau hom kev lees paub, suav nrog kev lees paub lub koob yees duab, kuaj pom lub tshuab nqus tsev, kev tshuaj xyuas dual (lub zeem muag + lub tshuab nqus tsev), thiab lub koob yees duab siab rau ICs loj, kom ua tau raws li qhov yuav tsum tau tso rau SOP, QFN, thiab cov khoom tsis sib xws.
Multi-Type Feeding Systems and Placement Techniques for Micro Components (0201/0402)
Cov khoom ntim thaum lub sij hawm tsim qauv qauv feem ntau muaj ntau yam sib txawv: cov resistors thiab capacitors tau muab rau ntawm daim kab xev reels, chips tau muab rau hauv cov tais los yog hauv cov raj, thiab cov khoom xoob rau kev ua qauv yog muab rau ntawm cov ntawv txiav. Lub NeoDen YY1 modular Flexible Feeder System zoo kawg nkaus haum rau qhov xwm txheej nyuaj no.
Tswv yim optimization rau 0201/0402:Tus yuam sij rau qhov chaw ruaj khov ntawm 0201 cov khoom yog nyob rau hauv qhov tseeb calibration ntawm lub feeder qhov tso tawm txoj hauj lwm thiab tus tuaj tos -coordinates. Nws raug nquahu kom teeb tsa qhov chaw xaiv - ntawm qhov chaw uas daim kab xev thawj zaug tshwm sim; ua ke nrog micro nozzles (CN030 rau 0201 thiab CN040 rau 0402) thiab tswj cov cua huv, qhov no tuaj yeem txhim kho qhov kev xaiv tau zoo.
Lub Tswv Yim Tsim Nyog Tus Nqi ntawm Tsis Siv Neeg Nozzle Changer
Thaum ib lub PCB muaj 0402 nto-mount resistors thiab capacitors, loj-volume electrolytic capacitors, thiab multi-pin ICs ib txhij, nquag hloov phau ntawv nozzle tuaj yeem cuam tshuam kev ua haujlwm zoo.NeoDen YY1nta ib tug ua tau - nyob rau hauv tsis siv neeg nozzle changer: nrog ob qhov chaw tso lub taub hau uas yuav ua tau ua ntej - loaded nrog nozzles ib txhij, thiab nyob rau hauv ua ke nrog rau lub Nozzle Chaw nres tsheb, lub kaw lus cia li hloov nozzles thaum lub sij hawm ua hauj lwm raws li ib tug tivthaiv hom, txhawb mus txog plaub qhov sib txawv nozzle specifications nyob rau hauv ib qho kev tso kawm hauj lwm.
Programming thiab Data Workflow: Los ntawm EDA Tsim rau Automated Placement
NeoDen YY1's programming logic seamlessly integrates nrog mainstream EDA software (Altium Designer, KiCad, Eagle, thiab lwm yam):
- Export cov ntaub ntawv coordinate:Tom qab teeb tsa PCB keeb kwm hauv EDA software, xa tawm tus qauv CSV xaiv- thiab- tso cov ntaub ntawv sib koom tes (Txais- thiab -Place / Centroid File).
- SD Card Ntshuam:Luam cov ntaub ntawv CSV rau SD daim npav thiab xa mus rau hauv YY1 software system; rau cov qauv uas tsis muaj cov ntaub ntawv sib koom ua ke, koj tuaj yeem tsim ib lub tsev qiv ntawv manually thiab nkag mus rau cov ntaub ntawv uas siv cov tsim ua -hauv "Ntxiv Tshiab" muaj nuj nqi.
- Feeder thiab Component Mapping:Teem lub pob khoom specifications thiab nozzle tooj sib raug rau txhua qhov chaw nres tsheb feeder.
- "Step" Ib leeg-Test Test Placement:Ua ntej kev ua haujlwm siab tag nrho, siv "Qib" ib zaug - kauj ruam simulation muaj nuj nqi los sim- tso qee qhov me me ntawm cov khoom. Tom qab paub meej tias qhov kev sib koom ua ke, feeder feed kauj ruam loj, thiab lub koob yees duab paub qhov tsis raug, pib tsis siv neeg ntau lawm.
Phau Ntawv Qhia Txog Cov Khoom Siv: Ua kom ntev -Lub Sij Hawm Muab Qhov tseeb ntawm ± 0.02 hli
High yield tus nqi rau automated precision khoom nyob ntawm tus qauv kev tu txhua hnub:
- SMT NozzleNtxuav:Solder paste residue ntawm lub taub hau nozzle ncaj qha txo lub zog nqus tsev vacuum thiab ua rau cov khoom tsis raug. Nws raug nquahu kom tsis tu ncua ntxuav cov channel sab hauv ntawm lub nozzle nrog isopropyl cawv (IPA).
- Qhia Rail thiab Lead Screw Lubrication:Tsis tu ncua tshem tawm PCB cov khib nyiab thiab plua plav tawm ntawm X / Y-axis guide rails thiab siv cov ntawv qhia tshwj xeeb rail lubricant los tiv thaiv cov kauj ruam poob los ntawm kev siv tshuab ntau dhau.
- Feeder Calibration:Kev tshuaj xyuas lub caij nplooj ntoos hlav nro thiab daim kab xev-tev cov txheej txheem ntawm cov tshuab feeders kom ntseeg tau tias kev noj zaub mov zoo yam tsis muaj kev cuam tshuam.
Xaus
Yog tias koj pab neeg haum rau qhov profile hauv qab no, NeoDen YY1 yuav yog tus nqi tsis tshua muaj nqi -txoj kev hloov kho automation zoo:
- Electronics R & D thiab cov pab pawg tsim kho qauv:Nrog rau ib lub lim tiam prototyping xav tau ntawm 5-50 PCBs, nrhiav kev tshem tawm qhov yuav tsum tau tos nyob rau hauv kab rau expedited prototyping los ntawm lwm PCBA cov neeg ua haujlwm.
- Siab- sib xyaw, qis- ntim SMT cov kab ntau lawm: Cov dej num ntau lawm feem ntau yog cov khoom me me (50-500 units), thiab cov qauv tsim khoom tau dhau los ua ntau zaus.
- Hardware startups nrog tsawg pob nyiaj siv thiab chaw:Nrog kev txwv nyiaj txiag thiab qhov chaw hauv pem teb, lawv xav tau ib qhodesktop SMT qhov chaw tshuabuas khiav ntawm tus qauv ib zaug -theem fais fab thiab yuav tsum tsis muaj cov chaw ua haujlwm nyuaj.
FAQ
Q1: NeoDen YY1 puas tuaj yeem tso 0201-pob khoom?
A: Yog. Txhawm rau kom ua tiav qhov kev tso kawm ruaj khov 0201, koj yuav tsum siv CN030 lub taub hau tshwj xeeb, ua kom tiav qhov kev xaiv - nce kev tswj hwm ntawm qhov chaw nres nkoj tawm, thiab ua kom lub zeem muag + Lub tshuab nqus tsev hybrid paub hom.
Q2: Kuv yuav import cov ntaub ntawv los ntawm EDA software rau hauv NeoDen YY1 li cas?
A: Tsuas yog xa tawm tus qauv Centroid / CSV qhov chaw tso chaw ua haujlwm ntawm KiCad, Altium, lossis Eagle, xa nws mus rau hauv lub tshuab ntawm daim npav SD, thiab ua kom tiav daim ntawv qhia chaw noj mov rau nozzles hauv software interface.
Q3: Dab tsi yog qhov kev tso kawm ceev ntawm NeoDen YY1 hauv kev tsim khoom?
A: Nrog lub zeem muag pom tau, qhov nominal ceev yog 3,000 CPH. nrog rau qhov muag tsis pom kev, nws tuaj yeem ncav cuag 4,000 CPH. Qhov tseeb cov kab ntau lawm yuav txawv nyob ntawm qhov nyuaj PCB, nozzle hloov zaus, thiab cov khoom siv.
Q4: NeoDen YY1 puas tuaj yeem tuav ICs thiab cov khoom loj, tsis tu ncua?
A: Yog. Lub YY1 txhawb nqa cov khoom mus txog 18 × 18 mm loj thiab 12 hli hauv qhov siab. Thaum siv nrog lub hom phiaj loj IC lees paub thiab CN220 / CN400 loj nozzles, nws tuaj yeem tso siab rau cov pob khoom xws li SOP thiab QFN.